Rail Welding Fixtures
The Forster Rail Welding Fixture is a fully customizable, computer-controlled system that streamlines railing fabrication with automated bar positioning, dual-side access, and precise, repeatable welding operations to cut production time in half.
The Forster America Rail Welding Fixture is a cutting-edge solution designed to streamline the production of railings, frames, gates, and windows, reducing fabrication time by up to 50%. With a fully customizable setup, this fixture provides dual-side access for welding, gluing, screwing, or riveting, ensuring precise and repeatable results for every project.
Key Features & Benefits
Customizable for Any Railing or Frame Design: This fixture adapts seamlessly to various railing configurations, allowing for quick adjustments with minimal module changes. Whether fabricating railings, frames, gates, or windows, it ensures consistent precision across different projects.
Dual-Side Access for Maximum Efficiency: The open design allows welders to access both sides of the structure, significantly increasing efficiency and ease of operation. This feature enhances workflow by reducing repositioning time and improving overall productivity.
Computer-Controlled Precision for Automated Production: Equipped with an advanced computer-controlled system, the fixture enables rapid, programmable output with manual or automated parameter settings. This system calculates bar number and spacing for precise, repeatable fabrication.
Seamless PC Connectivity and Data Transfer: Featuring PC connectivity, USB data transfer, and built-in program memory, the fixture simplifies production management. Operators can store, recall, and execute fabrication programs with the push of a button, ensuring error-free, high-speed processing.
Optimized Workflow for Increased Productivity: The automated system moves the carriage, inserts rods, and secures them efficiently, streamlining the entire assembly process. With minimal manual intervention, welders can focus on quality and precision rather than repetitive setup tasks.
Product Highlights:
- Power supply: 400 V, 50 Hz / 460 V, 60 Hz
- Positioning slide with spare battery and charger
- 8x holders for upper chord (stainless steel)
- 8x holders for bottom chord (stainless steel)
- 4x handrail retainers (stainless steel)
The Rail Welding Fixture is engineered to optimize the welding and assembly process, making production faster, more precise, and highly repeatable. By integrating automation and customization, this system helps fabricators achieve maximum efficiency with minimal effort. For a smarter, more efficient approach to rail welding, the Forster Rail Welding Fixture is the ultimate solution.
Technical Data
| Product ID | Rail Size | Dimensions | Rotation | Max Working Load |
|---|---|---|---|---|
64125012 | for rails 600 – 1.200 mm | table size 5 x 1,2m | 360° electronic | 150 kg |
64225012 | for rails 600 – 1.200 mm | table size 5 x 1,2m | 360° electronic | 300 kg |
64127012 | for rails 600 – 1.200 mm | table size 7 x 1,2m | 360° electronic | 150 kg |
64227012 | for rails 600 – 1.200 mm | table size 7 x 1,2m | 360° electronic | 300 kg |
64127015 | for rails 600 – 1.500 mm | table size 7 x 1,5m | 360° electronic | 150 kg |
64229012 | for rails 600 – 1.200 mm | table size 9 x 1,2m | 360° electronic | 300 kg |
64229015 | for rails 600 – 1.500 mm | table size 9 x 1,5m | 360° electronic | 300 kg |
Accessories
